Qinhuangdao Echo automation equipment Co., LTD

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large-scale NPK fertilizer production line |50 TPH

 
This 50 TPH blending fertilizer production line features eight upper and lower double-row hoppers made of 304 double-brushed stainless steel. Equipped with a loss-in-weight weighing system, it enables simultaneous discharge from all 8 bins, significantly reducing batching time. The entire system is PLC-controlled for precise and efficient automatic batching, with automatic fault detection and alerts. A high-efficiency rotary screener is included to remove powder impurities, ensuring higher purity of the final granular product. The compact structure, stable performance, and rust-free durability for over 10 years make it an ideal solution for medium and large-scale fertilizer plants.
Product name:50 tons NPK fertilizer production line
Material type:4-8 Materials, customizable
Mixed form:Horizontal Double Ribbon Mixer/Horizontal Twin Ribbon Blender
Measurement accuracy:±0.2%
Supply voltage:380V,50HZ
Working air source:0.4-0.6Mpa
Operating temperature:-25℃—40℃
Weighing speed:12-18bag/minute
Weighing range:20-50kg
production detail

Product introduction:

High-Capacity Design

  • 50 TPH Blending Fertilizer Line: Designed for large-scale fertilizer production, with a daily output up to 500 tons, greatly increasing productivity.

  • 8 Raw Material Hoppers: Double-row upper and lower layout enables simultaneous discharge, flexible formula switching, ideal for NPK blending versatility.

Accurate Automatic Batching

  • Loss-in-Weight Weighing System: Real-time monitoring of each bin’s weight with an error margin ≤0.2%, ensuring precise formulation and minimizing material waste.

  • Fully Automated Batching: PLC-controlled system with one-touch start, zero manual intervention, improving work efficiency by over 50%.

Premium Stainless Steel Bins

  • 304 Brushed Stainless Steel: Corrosion-resistant, wear-proof, and rust-free, maintaining hygienic and eco-friendly fertilizer storage.

  • Double-Row Hopper Structure: Compact design saves 30% floor space and supports storage of multiple formulations simultaneously.

Efficient Conveying & Mixing

  • Bucket Elevator Transport: Sealed, dust-free operation with smooth and stable material lifting.

  • Double Ribbon Mixer: Fast mixing in 10–20 seconds, ≥98% uniformity, no particle damage, and 40% higher efficiency than traditional models.

Automated Screening System

  • High-Efficiency Vibrating Screener: Removes powder and impurities in real time to ensure higher product purity.

  • Customizable Multi-Layer Screens: Optional screen mesh sizes based on fertilizer granule requirements.

Smart PLC Control

  • Touchscreen Interface: User-friendly operation with clear parameter settings and fast learning curve for operators.

  • Auto Fault Alarm & Diagnostics: Real-time status monitoring with automatic error alerts and fault display for quick troubleshooting and reduced downtime.

Integrated Packaging Solution

  • Automatic Packing Scale: High-precision system supports 20–50kg bags, with packing speeds of 10–12 bags per minute.

  • Conveyor + Sealing Unit: Automatically transfers bags to sealing station for firm, attractive seals—ready for storage or delivery.

Energy-Saving & Eco-Friendly

  • Fully Enclosed Conveying & Mixing: Reduces dust emissions, compliant with environmental standards.

  • Energy-Efficient Motors & Smart Control: Saves up to 15% energy and lowers operational costs during continuous high-load operation.

Easy Installation & Maintenance

  • Modular System: Pre-assembled functional modules reduce installation time and enable fast production start.

  • Centralized Wear Parts Design: Convenient replacement of wear parts for low-cost, time-saving routine maintenance.

Direct Manufacturer Supply & Reliable Support

  • Factory Direct Sales: No middlemen, offering more competitive prices.

  • Technical Support & Training: On-site installation, commissioning, and operator training provided.

  • Complete After-Sales Service: Lifetime technical consultation, fast-wearing parts in stock, ensuring stable long-term operation


Product parameter:


Capacity

50 tons/h

Packaging Scope

25-50KG

Types Of Raw Materials

3-12

Working Power Supply

AC 380V ±10% Or customized according to customers

Air Source Pressure

0.4-0.8mpa

Suitable For Temperature

30℃ -- +40℃

Relative Humidity

85%R.H

Accuracy

± 0.2%



Process flow chart

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